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Continuous Belt Washer

Item Number: 7285
Manufacturer: Detrex
Category: Continuous
Type: Continuous Belt Washer
Heated: Natural Gas - 2500 CFH
Model Number: SAB-131-GG
Serial Number: 73769
Max. Temperature: 160°F Wash, 200°F Dry-Off
Voltage: 480/3/60
Work Area: 48"W x 15"H
External Dimensions: 9'10"W x 10'H x 50'L - Approximate
Controls: Mounted and wired in free standing panel with fused disconnect. All functions of this washer in controlled through an Allen Bradley SLC PLC with touchscreen interface.
Description: Stainless steel conveyor type belt washer with the following sequence:

3'l load end x 3'l vestibule x 9'l wash x 3'l air knife x 2'l transition x 5'l 1st rinse x 2'l transition x 5'l 2nd rinse x 3'l D.I. rinse x 3'l air knife x 10'l dry-off x 3'l unload.

Zone 1: WASH ZONE 9’ 160 Deg. F
Wash zone is equipped with a 15 HP Stainless Vertical Pump 335 GPM @ 80 PSI
Stainless Steel Bag Filter Housing with 100 Micron Bag
Liquid Level Control
Pump Temperature Alarms
Inlet and outlet plumbing connections
Quick Access Marine Type Clean-Out Door
Lift-off viewing door with window
Viewing lights
Eclipse Gas Burner and heat system with stainless steel burner tube and necessary gas controls
Digital Temperature Read Out
800 Gallon Sump

Intermittent Zone 2’ with Air Knife
A 20 HP pressure blower is mounted at the end of the wash zone with one air knife each above and below the conveyor belt. The volume air in each air knife is controlled with individual adjustable dampers. The blower inlet is complete with an air filter to protect the blower and remove particulate from the air stream. The filter also serves as a silencer by reducing the noise level of the moving air.
20 HP Pressure Blower rated at 1000 CFM@ 65” w.c.
Stainless Steel Air Knives
Air inlet filter with silencer

Zone 3: Rinse
First rinse with RO Reverse Osmosis
5 HP Stainless Vertical Pump 200 GPM
CPVC Spray Headers
Removable Spray nozzles
Liquid level control
Pump temperature alarm controls MAX 160 Deg. F
Inlet and outlet plumbing connections
Lift-off viewing door with window
Viewing lights


Zone 4: Rinse
Second rinse
5 HP Stainless Vertical Pump 200 GPM
CPVC Spray Headers
Removable Spray nozzles
Liquid level control
Pump temperature alarm controls MAX 160 Deg. F
Inlet and outlet plumbing connections
Lift-off viewing door with window
Viewing lights
Gas heat system with stainless steel burner tube, Eclipse Burner
420 Gallon Capacity


Zone 5: Rinse
1 HP Stainless Vertical Pump 60 GPM
CPVC Spray Headers
Removable Spray nozzles
Liquid level control
Pump temperature alarm controls MAX 160 Deg. F
Inlet and outlet plumbing connections
Lift-off viewing door with window
Viewing lights
Gas heat system with stainless steel burner tube, Eclipse Burner
100 Gallon Capacity

Zone 6: FINAL RINSE
After the product travels through the last rinse zone, it receives a spray of pure DI water flush. This DI flush consists of one spray header above and one spray header below the conveyor belt. Water to this section is provided by a remote located Deionized (DI) Water System
ZONE 6: Air Knife
A 20 HP pressure blower is mounted at the end of the final rinse zone with three air knives above and one below the conveyor belt.
20 HP Pressure blower rated at 1000 CFM
Stainless Steel Air Knives
Air inlet filter with silencer

Zone 7: Dry Zone
As the product enters the dry zone it is subjected to heated air for drying of the water. The air is pulled from the bottom of the dry chamber and travels through stainless steel air ducts through a filter, gas heated burner assembly, through the blower, and through stainless steel ducting to the zone distribution headers. In essence, the product will be baked dry. An exhaust duct has been provided to allow the removal of the high humidity air and place the module under a slight negative pressure.
20 HP pressure blower 4700 CFM
Indirect gas fired duct heater
High temperature control
Air inlet plenum
Ten upper air knives
Nine lower fixed air knives
Blower and temperature controls
Chamber exhaust
High Temperature 2 inch insulation
Blower and temperature controls




Specifications:

Belt: 48” Wide x 15” Part Height Capacity

Machine Dimensions (Approx.)
Length: 50’-0”
Width: 9’ 10”
Height: 9’-6”
Control Panel: 8’4” x 1’-8”

Zones”

3’ Load
3’ Vestibule
9’ Wash
3’ Air Knife
2’ Vestibule
5’ Rinse
2’ Vestibule
5’ Rinse
2’6” D.I. Rinse
2’6” Air Knife
10’ Dry Section
3’ Off Load



HEAT SYSTEM:
Operating Temperature Max 160 Deg. F.
Initial Heat Up Time 60
Gas Heat
Required 2600 lbs./Hr



Equipped with:

304 SS Construction
Max Conveyor Speed 75” Min
PLC Controls
Water Alarm Controls
Stainless 1” Insulated Cabinet Wash 2” Insulation dry
Stainless Steel Drip Pan
Bolted Clean-Out Door on wash sump
Pump and blower isolation mounts
Acoustical and thermal insulation on all modules
Steam Exhaust on Entrance, Wash, Dry, Exit
Condition: Excellent
Availability: Immediate
FOB: LOCATION
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